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Octopus: Optimize
Manufacturing Production

In a nutshell, Octopus is Génisys' manufacturing operations management software! We implement this Manufacturing Execution System (MES) to automate your data collection. Performance indicators are then generated from this data to guide the actions required to optimize your production.

Opt for Octopus

You’ll gather the tools you need to:

Reduce

the duration of unplanned stoppages

Improve

your lead times

Reduce

the production of non-conforming units

Analyze your post-production data

to identify where you are wasting time

Automate

data measurement and entry for your production costs

30%

Productivity increase of 30%.

25%

Increase in manufacturing output (parts per hour, a component of ORR) of 25%.

15%

Reduction in production lead times of 15% on average.

20%

Potential 20% reduction in the use of consumables (gas, propane, ink, electricity, etc.).

Optimizing Production and Reducing Costs

A company in the plastics industry called on our team to optimize its production and thereby reduce costs.

Towards a customized solution

The aim was to improve the productivity rate of a work cell made up of high-tech printers for applying ink to acrylic parts. Productivity was measured in terms of the machine’s operating time in relation to its downtime over a given reference period. First, the solution had to be fully automated and not involve any operator action.

Our solution: Octopus-Productivity. As a result, average productivity improved by over 9% shortly afterwards.

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Automation of Data Collection and Performance Indicators

With specific automation needs in mind, a company in the secondary and tertiary softwood processing sector chose us for this project.

IT to the rescue!

To meet the client’s objectives, we installed electrical components to directly connect the production equipment to be monitored. Our team then determined which means, sensors, and communication modules could be used to make the equipment “talk”.

Our solution: Octopus-Edge. The result is quite convincing: for the same fleet of equipment, production increased by over 200,000 linear feet of product per month.

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A Few Words From Our Valued Clients

« I've been using the Octopus System for several years now, first as a rotary press operator and, since 2007, as an operations analyst. Over the past 15 years, we've developed several projects with a professional and dedicated team. I've always felt that the Génisys team has been integral to our objectives. »

- Benoit Maluorni
Consultant, Manufacturing Operations
TC Transcontinental Printing